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Expo Information

The W.S. Lee College of Engineering’s Senior Design Program brings together students and industrial partners in a collaborative research environment. As they tackle real-world engineering projects, the engineering students and their industry supporters are afforded unlimited possibilities for learning and achievement.

Upcoming Events

Past Expos

2025 Spring Expo

The Spring 2025 Expo was held on May 2, 2025 at Halton Arena in the Barnhardt Student Activity Center. More than 500 students participated. There were 92 projects exhibited. 23 were first semester projects, 55 were second semester and we had 12 Civil Engineering projects. 70 of the projects were sponsored by an Industry Partner. Of the completed projects that were presented at the Fall Expo, 12 were picked as finalists for Best Project. These projects were determined from a combination of graded submissions throughout both semesters of the project, as well as recommendations from faculty mentors, grading instructors, and industry supporters. The 12 Best Project finalists were notified on the day of the Expo. During the showcase, these projects were scored by a team of independent judges to determine the best project. The top three projects were recognized at the Expo. There was also a competition for the Best Project Video. There were 10 finalists and the top three team videos were played on the Arena video board. There were 10 finalists for Best Project Poster. This is a contest for the first semester students. The winners are listed below:

The Winners were:

Senior Design 2 – Best Project
1st – BOSCH_SAW
2nd – DENSO_SOUND
3rd – MOHAWK_BOW

Senior Design 2 – Best Project VIDEO:
1st – KETCHIE_FUME
2nd – BOSCH_SAW
3rd – LOWES_BLOWER

Senior Design 1 – Best Project Poster
1st – MSC_BIKE

2023 Fall Expo

The Fall 2023 Expo was held on December 8, 2023 at Halton Arena in the Barnhardt Student Activity Center. More than 500 students participated. There were 94 projects exhibited. 56 were first semester projects, 26 were second semester and we had 12 Civil Engineering projects. 67 of the projects were sponsored by an Industry Partner. Of the completed projects that were presented at the Fall Expo, 11 were picked as finalists for Best Project. These projects were determined from a combination of graded submissions throughout both semesters of the project, as well as recommendations from faculty mentors, grading instructors, and industry supporters. The 11 Best Project finalists were notified on the day of the Expo. During the showcase, these projects were scored by a team of independent judges to determine the best project. The top three projects were recognized at the Expo. There was also a competition for the Best Project Video. There were 10 finalists and the top three team videos were played on the Arena video board. There were 10 finalists for Best Project Poster. This is a contest for the first semester students. The winners are listed below:

The Winners were:

Senior Design 2 – Best Project
1st – DUKE_METER2
2nd – WANZL_DROP
3rd – BOSCH_PACK

Senior Design 2 – Best Project VIDEO:
1st – HUSQ_CART
2nd – BOSCH_PACK
3rd – WANZL_DROP

Senior Design 1 – Best Project Poster
1st – ORANO_IMPACT

2023 Spring Expo

The Spring2023 Expo was held on May 4, 2023 at Halton Arena in the Barnhardt Student Activity Center. More than 500 students participated. There were 98 projects exhibited. 60 were first semester projects, 30 were second semester and we had 8 Civil Engineering projects. 68 of the projects were sponsored by an Industry Partner. Of the completed projects that were presented at the Fall Expo, 11 were picked as finalists for Best Project. These projects were determined from a combination of graded submissions throughout both semesters of the project, as well as recommendations from faculty mentors, grading instructors, and industry supporters. The 11 Best Project finalists were notified on the day of the Expo. During the showcase, these projects were scored by a team of independent judges to determine the best project. The top three projects were recognized at the Expo. There was also a competition for the Best Project Video. There were 10 finalists and the top three team videos were played on the Arena video board. There were 12 finalists for Best Project Poster. This is a contest for the first semester students. The finalists and winners are listed below:

SD2 Best Project Finalists (Blue Ribbon)SD2 Best Video Finalists (Red Ribbon)SD1 Best Poster Finalists (Green Ribbon)
J&L_OPS2CARR_HINGEEPRI_ISM
CORN_SPOOLOXIT_DETECTEPRI_SOLAR
PCE_CRYSTALCLOISTER_FILLERLILLY_BAG
BOSCH_BLADEANNIHILARE_CHEM2DUKE_METER
OXIT_DETECTBIO_BONEATRIUM_SHOULDER
CUMMINS_BORE2BOOM_SYSTEMWANZL_DROP
WINDSOR_IMPACTBOSCH_REELBOSCH_PACK
ANNIHILARE_CHEM2HUBER_WATERDAIM_VIZ
BOSCH_REELCORN_SPOOLASML_FUSION4
NAV_MQ8CNAV_MQ8CCELLULAR_FARM
MICHELIN_VROERLIKON_HEAT
CARR_HINGEHUSQ_CART

The Winners were:

Senior Design 2 – Best Project
1st – NAVAIR_MQ8C
2nd – BOSCH_BLADE
3rd – CARRIER_HINGE

Senior Design 2 – Best Project VIDEO:
1st – CARRIER_HINGE
2nd – OXIT_DETECT
3rd – CLOISTER_FILLER

Senior Design 1 – Best Project Poster
1st – DUKE_METER
2nd – ATRIUM_SHOULDER
3rd – DAIMLER_VIZ

2022 Fall Expo
SD2 Best Project Finalists (Blue Ribbon)SD2 Best Video Finalists (Red Ribbon)SD1 Best Poster Finalists (Green Ribbon)
FRAM_CRAWLERASML_FUSION2BIO_BONE
JELDWEN_WINDOWBIO_ROBOTICCARR_HINGE
DUKE_HYDRATIONFRAM_CRAWLERNAV_C130
ELEC_NOISEJELDWEN_WINDOWHUBER_WATER
HUSQ_QUIETDUKE_HYDRATION3M_TEST
LEG_BUFFERELEC_NOISE3M_VERIFY
NUC_AUDITHUSQ_QUIETANNIHILARE_CHEM2
SEL_HANDLEG_BUFFERBIO_SPHEROID
SIEM_CLEANNUC_AUDITGKN_SENSOR
TTI_CARPETHUSQ_BATTERYMICHELIN_VR
UNCC_ME_TRANSPORTOXIT_DETECT
UNCC_ECE_ALGO2

The Winners were:

Senior Design 2 – Best Project
1st – FRAM_CRAWLER
2nd – DUKE_HYDRATION
3rd – ELEC_NOISE

Senior Design 2 – Best Project VIDEO:
1st – HUSQ_QUIET
2nd – BIO_ROBOTIC
3rd – JELDWEN_WINDOW

Senior Design 1 – Best Project Poster
1st – CARR_HINGE
2nd – BIO_SPHEROID
3rd – BIO_BONE

2021 Fall Expo

Welcome to our Fall 2021 Expo! Our Fall 2021 Expo will be held in person for the first time in 2 years at the Hilton Charlotte University Place hotel on December 10, 2021 from 11am to 3pm. For those of you who cannot come to the Expo in person, we have created a virtual venue for our first and second semester students to show their work. For First Semester (SD1) students, you will see their posters via a narrated presentation. For Second semester (SD2) students, they also have narrated posters, plus project videos that they prepared to show the work they have done during their two semesters. At the live Expo, we will have an awards ceremony starting at 2:30pm to announce the winners of the SD1 Best Project, SD2 Best Project Video (1st, 2nd and 3rd place) and SD2 Best Project (1st, 2nd and 3rd place). We will post the results here after the in-person Expo. I hope you enjoy the Expo whether you are attending live or virtually and I thank you for your interest in our program. If you are interested in participating with a project for the Fall 2022 semester. Please contact me to discuss.

Jim Hartman, Director – Industrial Solutions Laboratory
jim.hartman@uncc.edu

Senior Design 1 Project

Fall 2021 Senior Design 1 Poster Presentations. Here you will see all of our Senior Design 1 projects.

Column 1 has the Company or Department that is sponsoring the project. Column 2 is the Project Short Name and Column 3 has the Project Title. Column 4 lists the Best Poster Presentation Finalists. Click on the project to start viewing the narrated poster presentation.

Project SupporterProject Short NameProject Poster PresentationPoster Finalists
AnnihilareANNIHILARE_CHEMProcess Chemistry Measurement System
ASMLASML_FUSIONPrecision Mechanics Applications of Metal Fusion Fastening Methods
Atom PowerATOM_SSCBIntelligent Robotic Actuators for High Effecient Test Bed for SSCB
Barrday CorpBARRDAY_WEFTWeft Cutting Optimized for Aramid Yarns on Airjet Weaving MachinesBest Poster Finalist
Belmont TrolleyTROLLEY_BATTRetrofit Design of Trolley from Diesel to Battery Power
CAPERCAPER_LOADA BEES Distributed Intelligence Application for Native Load Energy Management
CarrierCARR_AUTODesign Automation to Support Commercial HVAC Chiller Products
CarrierCARR_MIST3Development of a Water Mist System for Evaporative Cooling in Chiller Operations – 30 XV or 30RC – Phase 3Best Poster Finalist
CIRCORCIR_WEAR2Twin-Screw Pump Wear Testing – Phase 2
CIRCORCIR_ZENITHZenith Gear Pump Leakage Model
ClickFold PlasticsCLICKFOLD_BEVELAutomation of a Bevel Trim StationBest Poster Finalist
Continental TireCONT_TESTDesign and Development of an Engineering Test Fixture for Retread Tire Testing
Continental TireCONT_TREADDesign of a High Capacity Tread Loading Cartridge
Duke EnergyDUKE_FRICTIONDesign of a Frictionless Charging Station
ElectroluxELEC_SHADOWDesign and Build of a Portable Shadowgraph SystemBest Poster Finalist
Endress+Houser / CarotekEH_DEMODesign and Build of a Fluid Dynamics Lab Demonstration Apparatus
EPRIEPRI_ERODESteam Turbine Solid Particle Erosion Damage Vulnerability Detection Method
EPRIEPRI_MAIN6A Better Approach to Vegetation Management at Utility-Scale PV Plants – Phase 6Best Poster Finalist
EPRIEPRI_ULTRASONICEncoding Manual Ultrasonic Testing in Industrial Nondestructive Evaluation
EPRIEPRI_ZEEKCyber Security Detection Using a Zeek Raspberry PI Sensor
Fontaine ModificationFONT_MEASUREUniversal Commercial Truck Drive Shaft and Wheelbase Measuring System
Freightliner Custom ChassisFCCC_VRDesign of a Virtual Reality Training ToolBest Poster Finalist
GKN AutomotiveGKN_DATADesign of a Modular Mechanical Data Acquisition system for Assembly Stations
GKN AutomotiveGKN_INSPECTAutomation of Inspection Function to Reduce Part HandlingBest Poster Finalist
Ingersoll Rand CompanyIR_DEMISTERElectrostatic Oil Demister for a Rotary Screw Air Compressor
J&L Machine and FabricationJ&L_OPSOperations Re-engineering
Lawrence Livermore LabsLLL_GOMMobile Metrology Station for GOM Structured Light Scanner
Lowe’sLOWES_STATION2Design and Build of a Test Certification Station – Phase 2
Michelin Aircraft Tire CompanyMICHELIN_DRUMDesign of an Auto-Collapse DrumBest Poster Finalist
NAVAIRNAV_AH1ZAH-1Z Weapon Pylon Sling DesignBest Poster Finalist
NAVAIRNAV_BLADEDesign of a H-53 Blade Lifting DeviceBest Poster Finalist
NAVAIRNAV_BUSDesign of a MIL-STD-1553 Bus AnalyzerBest Poster Finalist
NAVAIRNAV_F402Development of a Mechanical Method of Measurement for the F402 (Harrier) Hot NozzleBest Poster Finalist
OranoORANO_TWINDigital Twin for Power Distribution from an Advanced Reactor to a Power Grid with Renewables and to Alternative Energy Production Methods
OxitOXIT_LORAWANLoRaWan Based Panic Button
Pallet Tower LLCPALLET_MARKReal-Time Customizable Marking of Product During Extrusion and Laminating Process
Polymers Center of ExcellencePCE_MOLD2Injection Mold Exchange Cart Motorization
Schaeffler GroupSG_SEAT2Active Suspension Driver Seat – Phase 2
Schweitzer Engineering LabsSEL_DOMINIONComparative Evaluation of Two Digital Secondary Systems for a Transmission Substation at Dominion Energy
Siemens EnergySIEM_HD9HD-9 Adjustable Fixture Stand Design
Siemens EnergySIEM_PLUGDesign of a Pressurized Rotor Plug Seal
Thomas Built BusesTBB_LUGGAGERedesign of a Common Luggage Compartment for Buses
US Legend Cars InternationalUSLCI_ENGINEResearch and Design for Improved Engine Performance
USASOCUSASOC_DRONEQuiet Drone
USASOCUSASOC_RECHARGERemote Drone Recharging
WEBERWEBER_BRAKEDesign of a Non-Destructive Feed Brake for Screw Delivery
UNC Charlotte COEUNCC_COE_G3ARMDesign and Fabrication of a Hand-Held Extendable Mechanical Manipulator
UNC Charlotte ECEUNCC_ECE_ALGORobotic Delivery System for UNCC Campus – Algorithm Design and Implementation
UNC Charlotte ECEUNCC_ECE_PIEZODynamically Steerable Metasurface Antennas Using Piezoelectric ActuatorsBest Poster Finalist
UNC Charlotte ECEUNCC_ECE_MAPRobotic Delivery System for UNCC Campus – Map Generation and Path Planning
UNC Charlotte ETLUNA_COMP3NASA Robotic Mining Competition: Lunabotics
UNC Charlotte ETUNCC_AFRL4AFRL University Design Competition
UNC Charlotte MEBIO_VITRIFYRapid Vitrifying and Rewarming Device for Large Quantities of Cells
UNC Charlotte MEFSAE_COMBUSTIONFSAE Internal Combustion Vehicle
UNC Charlotte MEFSAE_ELEC2FSAE Electric Vehicle
UNC Charlotte MEUNCC_ME_MAGNETMagnetorheological Linear Motor
UNC Charlotte MEUNCC_ME_RESPONSEDynamic Responses of Advanced Materials
UNC Charlotte MEUSLI_COMP7NASA University Student Launch Initiative
UNC Charlotte SEUNCC_TRAN2Transportation Infrastructure Perception Data Fusion and Detection Using AI Technology – Phase 2
Senior Design 2 Project

Fall 2021 Senior Design 2 Project Presentations

Column 1 has the Company or Department that sponsored the project. Column 2 has the Project short name and Column 3 has the Project Title. Click on the project to review the narrated poster. Column 4 lists the Best Project Finalists. These teams secured this honor through outstanding scores in their design reviews and recommendations by their faculty mentors and grading instructors. You can click in the Video Finalists column to view the videos of the Best Project Video Finalists.

Project SupporterProject Short NameProject PresentationsExpo FinalistsVideo Finalists
Ametek CSIAMETEK_SULFURDesign and Build of a Testing Device for Sulfur Run-Down LinesBest Project FinalistBest Video Finalist
CaterpillarCAT_WHEELPitch and Roll Indication and Display for a Small Wheel Loader
Charlotte Pipe and FoundryCP_ALERTDesign of a Motor/Gear Maintenance Alert DeviceBest Project FinalistBest Video Finalist
CommScopeCOMMS_OPTICSustainable Alternatives to Fiber Optic Cable Disposal
CumminsCUMMINS_BORECombustion Cylinder Bore Imaging
DaimlerDAIM_RAILRe-design of a Frame Rail De-nesting Operation
ElectroluxELEC_FABRICDesign of Water Reclamation System for Fabric Care Reliability LabBest Video Finalist
EPRIEPRI_FEM2Design of a Test Frame Based on Results of the EPRI_FEM ProjectBest Project Finalist
EPRIEPRI_STEAMDevelopment of Alternate NDE Method for Steam Generator TubesBest Project Finalist
EPRIEPRI_WELDS2Design of a Proof-of-Concept Tool to Assess Welding Quality using Sound or Vibration – Phase 2Best Project FinalistBest Video Finalist
Globalstratos Inc.GLOBAL_ASSEZA2Infrastructure Design for Asseza Multiplex Container Laboratory – Phase 2
JELD-WENJELDWEN_CELLOptimization of Bi-Fold Flow CellBest Project FinalistBest Video Finalist
Kaleideum/Bosch Community FundKALEID_EXHIBITDesign and Develop an Interactive Physics ExhibitBest Video Finalist
NASCENT TechonologyNAS_IIOTTime Series Analysis of IIoT Gate Queuing InfrastructureBest Project Finalist
NAVAIRNAV_VIBRATEHarmonic Vibration Reduction StudyBest Video Finalist
OerlikonOER_RECOATDesign and Implementation of a Smart Re-Coater in a Laser Based Metal Additive Manufacturing SystemBest Project FinalistBest Video Finalist
Polymers Technology CenterPTC_FILAMENTCooling System for Extruder FilamentBest Project FinalistBest Video Finalist
PSI Control SolutionsPSI_STOCKDesign for a Small Parts Stocking and Replenishment System
Stanley Black and DeckerSBD_TESTDesign of a Product Test LabBest Project Finalist
UNC Charlotte ECEUNCC_ECE_CAMOLUT – Camouflaging
UNC Charlotte ECEUNCC_ECE_QELQuantative ElectroluminescenceBest Project Finalist
UNC Charlotte MEBIO_ORGANTemperature Controlled Whole Organ Perfusion System
UNC Charlotte MEFSAE_AERO2FSAE Aero – Phase 2Best Video Finalist
UNC Charlotte MEUNCC_ME_TIREM-15 Tire Cornering Force Test Modifications
UNC Charlotte MEUNCC_ME_WATERWater Channel Flow Characterization and Optimization

The Senior Design 2 Best Project Finalists:

1st Place – OER_RECOAT – Design and Implementation of a Smart Re-Coater in a Laser Based Metal Additive Manufacturing System

  • Industry Supporter – Oerlikon
  • Faculty Mentor – Wei Gao

2nd Place – CP_ALERT – Design of a Motor/Gear Maintenance Alert Device 

  • Industry Supporter: Charlotte Pipe and Foundry
  • Faculty Mentor: Thomas Koch

3rd Place – EPRI_FEM2 – Design of a Test Frame Based on Results of the EPRI_FEM Project

  • Industry Supporter: EPRI
  • Faculty Mentor: MIchelle Demers

AMETEK_SULFUR – Design and Build of a Testing Device for Sulfur Run-Down Lines

  • Industry Supporter – Ametek CSI
  • Faculty Mentor – Thomas Koch

Civil Engineering – Division 1 Land Development and Environmental

  • Industry Supporter: UNC Charlotte Civil Engineering, Urban Design Partners
  • Faculty Mentors: David Naylor, Bill Saunders

EPRI_STEAM – Development of Alternative NDE Method for Steam Generator Tubes

  • Industry Supporter: EPRI
  • Faculty Mentor: Michelle Demers

EPRI_WELDS2 – Design of a Proof-of-Concept Tool to Assess Welding Quality using Sound or Vibration – Phase 3

  • Industry Supporter: EPRI
  • Faculty Mentor: Nan BouSaba

JELDWEN_CELL – Optimization of Bi-Fold Flow Cell

  • Industry Supporter: JELD-WEN
  • Faculty Mentor: John Dunne

NAS_IIOT – Time Series Analysis of IIoT Gate Queuing Infrastructure

  • Industry Supporter: NASCENT Technology
  • Faculty Mentor: Nan BouSaba

PTC_FILAMENT – Cooling System for Extruder Filament

  • Industry Supporter: Polymers Technology Center
  • Faculty Mentor: Thomas Koch

SBD_TEST – Design of a Product Test Lab

  • Industry Supporter: Stanley Black and Decker
  • Faculty Mentor: Jerry Dahlberg

UNCC_ECE_QEL – Quantative Electroluminescence

  • Industry Supporter: UNC Charlotte Electrical and Computer Engineering
  • Faculty Mentors: Aba Ebong, Nan BouSaba

The Senior Design 1 Best Poster Finalists:

1st Place – GKN_INSPECT – Automation of Inspection Function to Reduce Part Handling

  • Industry Supporter: GKN Automotive
  • Faculty Mentor: John Dunne

2nd Place – BARRDAY_WEFT – Weft Cutting Optimized for Aramid Yarns on Airjet Weaving Machines

  • Industry Supporter: Barrday Corp
  • Faculty Mentor: Wei Gao

3rd Place – CARR_MIST3 – Development of a Water Mist System for Evaporative Cooling in Chiller Operations – Phase 3

  • Industry Supporter: Carrier Corp
  • Faculty Mentor: Nan BouSaba

CLICKFOLD_BEVEL – Automation of a Bevel Trim Station

  • Industry Supporter: ClickFold Plastics
  • Faculty Mentor: Wei Gao

ELEC_SHADOW – Design and Build of a Portable Shadowgraph System

  • Industry Supporter: Electrolux
  • Faculty Mentor: John Dunne

EPRI_MAIN6 – A Better Approach to Vegetation Management at Utility-Scale PV Plants – Phase 6

  • Industry Supporter: EPRI
  • Faculty Mentor: Nan BouSaba

FCCC_VR – Design of a Virtual Reality Training Tool

  • Industry Supporter: Freightliner Custom Chassis
  • Faculty Mentors: Jim Hartman, Thomas Steen

MICHELIN_DRUM – Design of an Auto-Collapse Drum

  • Industry Supporter: Michelin Aircraft Tire Company
  • Faculty Mentors: Peter Tkacik, Jerry Dahlberg

NAV_AH1Z – AH-1Z Weapon Pylon Sling Design

  • Industry Supporter: NAVAIR
  • Faculty Mentor: Jerry Dahlberg

NAV_BLADE – Design of a H-53 Blade Lifting Device

  • Industry Supporter: NAVAIR
  • Faculty Mentor: John Nettles

NAV_BUS – Design of a MIL-STD-1553 Bus Analyzer

  • Industry Supporter: NAVAIR
  • Faculty Mentor: Nan BouSaba

NAV_F402 – Development of a Mechanical Method of Measurement for the F402 (Harrier) Hot Nozzle

  • Industry Supporter: NAVAIR
  • Faculty Mentor: Michelle Demers

UNCC_ECE_PIEZO – Dynamically Steerable Metasurface Antennas Using Piezoelectric Actuators

  • Industry Supporter: UNC Charlotte Electrical and Computer Engineering
  • Faculty Mentor: Mario Mencagli

Voting for the Best Project Award and the Best Poster Presentation Award was done with the help of RocketJudge!

2021 Spring Virtual Expo

Welcome to our Spring 2021 Virtual Expo! We regret not being able to meet in person due to the COVID-19 outbreak, but we have created a virtual venue for our first and second semester students to show their work. For First Semester (SD1) students, you will see their posters via a narrated presentation. For Second semester (SD2) students, they also have narrated posters, plus project videos that they prepared to show the work they have done during their two semesters. As part of SD2, we have two competitions: “Best Project” and “Best Project Video”.

For Best Project, Senior Design Faculty nominated 13 projects to be finalists for the competition. A panel of industry judges reviewed these finalists and independently scored the projects. Awards and gift cards are given to each team member for the 1st, 2nd, and 3rd place teams.

The Best Project Video Award is judged by the ISL Director and the top three videos receive awards and gift cards. These videos are also added to the “Project Video” section of the ISL website where all past winners are available for visitors to review.

Award winner links will be live at 8:00 am on May 7, 2021. Thank you to all of our Industry/Department project supporters, Faculty, Students and Staff who make Senior Design possible. I hope you enjoy the Virtual Expo!

Jim Hartman, Director – Industrial Solutions Laboratory

Senior Design 1 Project

Welcome to our Spring 2021 Virtual Expo! Here, you will see all of our Senior Design 1 projects.

Column 1 has the Company or Department that is sponsoring the project. Column 2 is the Project Short Name and Column 3 has the Project Title. Click on the project to start viewing the narrated poster presentation.

Project SupporterProject Short NameProject Poster Presentation
Ametek CSIAMETEK_SULFURDesign and Build of a Testing Device for Sulfur Run-Down Lines
UNC Charlotte ME – BiomedicalBIO_ORGANTemperature Controlled Whole Organ Perfusion System
CaterpillarCAT_WHEELPitch and Roll Indication and Display for a Small Wheel Loader
CommScopeCOMMS_OPTICSustainable Alternatives to Fiber Optic Cable Disposal
Charlotte Pipe and FoundryCP_ALERTDesign of a Motor/Gear Maintenance Alert Device
CumminsCUMMINS_BORECombustion Cylinder Bore Imaging
DaimlerDAIM_RAILRe-design of a Frame Rail De-nesting Operation
ElectroluxELEC_FABRICDesign of Water Reclamation System for Fabric Care Reliability Lab
EPRIEPRI_FEM2Design of a Test Frame Based on Results of the EPRI_FEM Project
EPRIEPRI_STEAMDevelopment of Alternate NDE Method for Steam Generator Tubes
EPRIEPRI_WELDS2Design of a Proof-of-Concept Tool to Assess Welding Quality using Sound or Vibration – Phase 2
UNC Charlotte ME – MotorsportsFSAE_AERO2FSAE Aero – Phase 2
Globalstratos IncGLOBAL_ASSEZA2Infrastructure Design for Asseza Multiplex Container Laboratory – Phase 2
JELD-WENJELDWEN_CELLOptimization of Bi-Fold Flow Cell
Kaleideum Museum / Bosch Community FundKALEID_EXHIBITDesign and Develop an Interactive Physics Exhibit
NASCENT TechnologyNAS_IIOTTime Series Analysis of IIoT Gate Queuing Infrastructure
NAVAIRNAV_VIBRATEHarmonic Vibration Reduction Study
OerlikonOER_RECOATDesign and Implementation of a Smart Re-Coater in a Laser Based Metal Additive Manufacturing System
PSI Control SolutionsPSI_STOCKDesign for a Small Parts Stocking and Replenishment System
Polymers Technology CenterPTC_FILAMENTCooling System for Extruder Filament
Stanley Black and DeckerSBD_TESTDesign of a Product Test Lab
UNC Charlotte ECEUNCC_ECE_CAMOLUT – Camouflaging
UNC Charlotte ECEUNCC_ECE_QELQuantative Electroluminescence
UNC Charlotte MEUNCC_ME_TIREM-15 Tire Cornering Force Test Modifications
UNC Charlotte MEUNCC_ME_WATERWater Channel Flow Characterization and Optimization
Senior Design 1 Project

Welcome to our Spring 2021 Virtual Expo! Here, you will see all of our Senior Design 1 projects.

Column 1 has the Company or Department that is sponsoring the project. Column 2 is the Project Short Name and Column 3 has the Project Title. Click on the project to start viewing the narrated poster presentation.

Project SupporterProject Short NameProject PresentationsExpo FinalistsVideo Finalists
Actev RoboticsACTEV_RADARRadar Obstacle Detection System  
Atrium HealthAH_ACLBiomechanical Analysis of Supplemental ACL Reconstruction Tibial-Sided Fixation  
Atrium HealthAH_CRYOCryotherapy to Prevent Radiation-Induced Dermatitis and/or Alopecia  
Ametek CSIAMETEK_PD2Design and Build of a Scale Model of an Operating Flow and Pressure Device – Phase 2Best Project Finalist 
Barnabas ResearchBAR_SCUBASCUBA AR Integration Project  
UNC Charlotte ME – BiomedicalBIO_NERVEHypoxia Nerve Injury in the Microfluidic Platform  
Bosch RexrothBOSCH_TOOL2Develop the Expansion of the UNC Charlotte Engineering Senior Design Tool Kit Website – Phase 2 Best Video Finalist
CAPERCAPER_BATTBattery Energy Storage Analysis  
CarrierCARR_DATA3Data Acquisition System for Industrial Machines – Phase 3  
CarrierCARR_MIST2Development of a Water Mist System for Evaporative Cooling in Chiller Application – Phase 2  
CIRCORCIR_WEARTwin-Screw Pump Wear Testing  
City StartUp LabsCSL_AQUASOLAquaSol Project  
Decore-ative Specialties IncDECORE_GLUEAutomation of Glue Application ProcessBest Project Finalist 
Dixon Quick CouplingDIXON_PRESSBurst and Static Pressure Testing System  
Duke EnergyDUKE_7KV27KV Switchgear Digital Relay Upgrade – Phase 2  
Duke EnergyDUKE_VOLT2Load Profiles of Customer Classes and Feeder Voltage Profiles – Phase 23rd Place 
ElectroluxELEC_VALIDAdjoint Validation Test Stand  
EPRIEPRI_MAIN5A Better Approach to Vegetation Management at Utility Scale PV Plants – Phase 52nd Place1st Place
EPRIEPRI_ROVDesign of an ROV for Containment Liner Plate Inspection  
EPRIEPRI_VIS2Underground Transmission Manhole Vault Inspection System – Phase 2Best Project Finalist 
EPRIEPRI_XRAYRemote System for Radiological Survey of Vertical Surfaces  
Fontaine ModificationFONT_RISE2Adjustable Floor Riser – Phase 2Best Project Finalist 
UNC Charlotte ME – MotorsportsFSAE_ELCHASFSAE Electric Chassis  
UNC Charlotte ME – MotorsportsFSAE_POWERFSAE Powertrain  
GKN ePowertrainGKN_TRAIN2Assembly Training Station – Phase 2Best Project FinalistBest Video Finalist
Globalstratos IncGLOBAL_ASSEZAInfrastructure Design for Asseza Multiplex Container Laboratory Best Video Finalist
UNC Charlotte – ISLISL_CABInvestigation and Selection and Commissioning of a 3D Printing Capability for the CAB Lab  
IWCSIWCS_SVITCHDesign and Build of a Small Multiplex Switch Module  
Lowe’sLOWES_STATIONDesign and Build of a Test Certification Station  
UNC Charlotte ET / NASALUNA_COMP2NASA Robotic Mining Competition1st Place 
NAVAIRNAV_H1H-1 FST Drive Fluid Test StandBest Project Finalist 
NAVAIRNAV_PRESSUniversal Fuel System Pressure Test SetBest Project Finalist 
Orano USAORANO_TAD2Optimization Study for Off-Loading the Shearon Harris Spent Nuclear Fuel Pool using Transportable Aging and Disposal – Phase 2  
Polymers Center of ExcellencePCE_MOLDDesign and Build of an Injection Mold Exchange and Transport DeviceBest Project Finalist3rd Place
Powertec Industrial MotorsPIM_ELECDesign and Development of Electric Motor Design SoftwareBest Project FinalistBest Video Finalist
ReThink RespironicsRETHINK_VENTThe Shared Manifold Ventilator Best Video Finalist
Schweitzer Engineering LabsSEL_EVALComparative Evaluation of a Modern Substation with Conventional and Digital Secondary Systems  
Schaeffler GroupSG_SEATActive Suspension Driver Seat  
Siemens EnergySIEM_CELLDesign of an Autonomous Manufacturing Process within a Robotic CNC Cell  
Siemens EnergySIEM_FEA2Generator Rotor Coil FEA Model Validation – Phase 2  
SPX FlowSPX_ROTORRedesign of Rotor Part to Achieve 30 Percent Weight Savings with 3D Metal Print Validation Best Video Finalist
StabilusSTAB_DEMOUniversal Powerise Testing and Demonstration Platform Best Video Finalist
TimkenTIM_ERGO2Design for Improved Ergonomics for Shot Blast Operation  
UNC Charlotte SEUNCC_3DRAPIDUtilization of Experimental 3D Printing for Optimization of Rapid Prototyping  
UNC Charlotte ET / Air Force Research LabUNCC_AFRL3Air Force Research Laboratory Universtiy Design Competition  
UNC Charlotte ME – MotorsportsUNCC_AUTOCROSSAutocross Suspension  
UNC Charlotte ECEUNCC_CITY2Artificial Intelligence for Smart Cities – Phase 2  
UNC Charlotte ECEUNCC_FLOW2FPGA Secure Design Flow – Phase 2  
UNC Charlotte ECEUNCC_GLASSReal-Time Object Detection and Localization using Optical-See-Through Mixed Reality Glass  
UNC Charlotte SEUNCC_LOOPOptimization of Facility Layout Design via Feedback Loop between Physical and Psychophysical Criteria using Virtual Reality  
UNC Charlotte ECEUNCC_METAAdditive Manufacturable Metasurface AntennasBest Project Finalist 
UNC Charlotte MEUNCC_TEST2Single Stage Rocket Test Stand – Phase 2  
UNC Charlotte SEUNCC_TRANTransportation Infrastructure Perception and Data Fusion  
UNC Charlotte MEUNCC_VISCOUSParticle Manipulation in Viscous Streaming Flows Via Reinforcement Learning  
UNC Charlotte ECEUNCC_WORKArtificial Intelligence for Powered Augmented Reality for Workers  
UNC Charlotte ME / NASAUSLI_COMP6NASA Student Launch Initiative  
Ward Vessel and ExchangerWARD_BEVELDesign of a Machine to Bevel Half Pipe 2nd Place
Will RiceWRICE_RAILSmall Track Rail Speeder  

Best Video Award Winners

Best Project Award Winners

2020 Fall Virtual Expo

Welcome to our Fall 2020 Virtual Expo! We regret not being able to meet in person due to the COVID-19 outbreak, but we have created a virtual venue for our first and second semester students to show their work. For First Semester (SD1) students, you will see their posters via a narrated presentation. For Second semester (SD2) students, they also have narrated posters, plus project videos that they prepared to show the work they have done during their two semesters. As part of SD2, we have two competitions: “Best Project” and “Best Project Video”.

For Best Project, Senior Design Faculty nominated 11 projects to be finalists for the competition. A panel of industry judges reviewed these finalists and independently scored the projects. Awards and gift cards are given to each team member for the 1st, 2nd and 3rd place teams.

The Best Project Video Award is judged by the ISL Director and the top three videos receive awards and gift cards. These videos are also added to the “Project Video” section of the ISL website where all past winners are available for visitors to review.

Award winner links will be live at 8:00 am on December 17, 2020. Thank you to all of our Industry/Department project supporters, Faculty, Students and Staff who make Senior Design possible. I hope you enjoy the Virtual Expo!

Senior Design 1 Project

Welcome to our Fall 2020 Virtual Expo! Here, you will see all of our Senior Design 1 projects.

Column 1 has the Company or Department that is sponsoring the project. Column 2 is the Project Short Name and Column 3 has the Project Title. Click on the project to start viewing the narrated poster presentation.

Project SupporterProject Short NameProject Poster Presentation
Actev RoboticsACTEV_RADARRadar Obstacle Detection System
Atrium HealthAH_ACLBiomechanical Analysis of Supplemental ACL Reconctruction Tibial-Sided Fixation
Atrium HealthAH_CRYOCryotherapy to Prevent Radiation-Induced Dermatitis and/or Alopecia
Ametek CSIAMETEK_PD2Design and Build of a Scale Model of an Operating Flow and Pressure Device – Phase 2
Barnabas ResearchBAR_SCUBASCUBA AR Integration Project
UNC Charlotte ME – BiomedicalBIO_NERVEHypoxia Nerve Injury in the Microfluidic Platform
Bosch RexrothBOSCH_TOOL2Develop the Expansion of the UNC Charlotte Engineering Senior Design Tool Kit Website – Phase 2
CAPERCAPER_BATTBattery Energy Storage Analysis
CarrierCARR_DATA3Data Acquisition System for Industrial Machines – Phase 3
CarrierCARR_MIST2Development of a Water Mist System for Evaporative Cooling in Chiller Application – Phase 2
CIRCORCIR_WEARTwin-Screw Pump Wear Testing
City StartUp LabsCSL_AQUASOLAquaSol Project
Decore-ative Specialties IncDECORE_GLUEAutomation of Glue Application Process
Dixon Quick CouplingDIXON_PRESSBurst and Static Pressure Testing System
Duke EnergyDUKE_7KV27KV Switchgear Digital Relay Upgrade – Phase 2
Duke EnergyDUKE_VOLT2Load Profiles of Customer Classes and Feeder Voltage Profiles – Phase 2
ElectroluxELEC_VALIDAdjoint Validation Test Stand
EPRIEPRI_MAIN5A Better Approach to Vegetation Management at Utility Scale PV Plants – Phase 5
EPRIEPRI_ROVDesign of an ROV for Containment Liner Plate Inspection
EPRIEPRI_VIS2Underground Transmission Manhole Vault Inspection System – Phase 2
EPRIEPRI_XRAYRemote System for Radiological Survey of Vertical Surfaces
Fontaine ModificationFONT_RISE2Adjustable Floor Riser – Phase 2
UNC Charlotte ME – MotorsportsFSAE_ELCHASFSAE Electric Chassis
UNC Charlotte ME – MotorsportsFSAE_POWERFSAE Powertrain
GKN ePowertrainGKN_TRAIN2Assembly Training Station – Phase 2
Globalstratos IncGLOBAL_ASSEZAInfrastructure Design for Asseza Multiplex Container Laboratory
UNC Charlotte – ISLISL_CABInvestigation and Selection and Commissioning of a 3D Printing Capability for the CAB Lab
IWCSIWCS_SVITCHDesign and Build of a Small Multiplex Switch Module
Lowe’sLOWES_STATIONDesign and Build of a Test Certification Station
UNC Charlotte ET / NASALUNA_COMP2NASA Robotic Mining Competition
NAVAIRNAV_H1H-1 FST Drive Fluid Test Stand
NAVAIRNAV_PRESSUniversal Fuel System Pressure Test Set
Orano USAORANO_TAD2Optimization Study for Off-Loading the Shearon Harris Spent Nuclear Fuel Pool using Transportable Aging and Disposal – Phase 2
Polymers Center of ExcellencePCE_MOLDDesign and Build of an Injection Mold Exchange and Transport Device
Powertec Industrial MotorsPIM_ELECDesign and Development of Electric Motor Design Software
ReThink RespironicsRETHINK_VENTThe Shared Manifold Ventilator
Schweitzer Engineering LabsSEL_EVALComparative Evaluation of a Modern Substation with Conventional and Digital Secondary Systems
Schaeffler GroupSG_SEATActive Suspension Driver Seat
Siemens EnergySIEM_CELLDesign of an Autonomous Manufacturing Process within a Robotic CNC Cell
Siemens EnergySIEM_FEA2Generator Rotor Coil FEA Model Validation – Phase 2
SPX FlowSPX_ROTORRedesign of Rotor Part to Achieve 30 Percent Weight Savings with 3D Metal Print Validation
StabilusSTAB_DEMOUniversal Powerise Testing and Demonstration Platform
TimkenTIM_ERGO2Design for Improved Ergonomics for Shot Blast Operation
UNC Charlotte SEUNCC_3DRAPIDUtilization of Experimental 3D Printing for Optimization of Rapid Prototyping
UNC Charlotte ET / Air Force Research LabUNCC_AFRL3Air Force Research Laboratory Universtiy Design Competition
UNC Charlotte ME – MotorsportsUNCC_AUTOCROSSAutocross Suspension
UNC Charlotte ECEUNCC_CITY2Artifical Intelligence for Smart Cities – Phase 2
UNC Charlotte ECEUNCC_FLOW2FPGA Secure Design Flow – Phase 2
UNC Charlotte ECEUNCC_GLASSReal-Time Object Detection and Localization using Optical-See-Through Mixed Reality Glass
UNC Charlotte SEUNCC_LOOPOptimization of Facility Layout Design via Feedback Loop between Physical and Pyschophysical Criteria using Virtual Reality
UNC Charlotte ECEUNCC_METAAdditive Manufacturable Metasurface Antennas
UNC Charlotte MEUNCC_TEST2Single Stage Rocket Test Stand – Phase 2
UNC Charlotte SEUNCC_TRANTransportation Infrastructure Perception and Data Fusion
UNC Charlotte MEUNCC_VISCOUSParticle Manipulation in Viscous Streaming Flows Via Rienforcement Learning
UNC Charlotte ECEUNCC_WORKArtifical Intelligence for Powered Augmented Reality for Workers
UNC Charlotte ME / NASAUSLI_COMP6NASA Student Launch Initiative
Ward Vessel and ExchangerWARD_BEVELDesign of a Machine to Bevel Half Pipe
Will RiceWRICE_RAILSmall Track Rail Speeder
Senior Design 2 Project

Welcome to our Fall 2020 Virtual Expo! The second semester narrated project posters are listed below.

Column 1 has the Company or Department that sponsored the project. Column 2 has the Project short name and Column 3 has the Project Title. Click on the project to review the narrated poster. Column 4 lists the Best Project Finalists. These teams secured this honor through outstanding scores in their design reviews and recommendations by their faculty mentors and grading instructors. You can click in the Video Finalists column to view the videos of the Best Project Video Finalists.

Project SupporterProject Short NameProject PresentationsExpo FinalistsVideo Finalists
UNC Charlotte ET5eroRISCSecuring the Internet of Things with Zero Risk2nd Place 
Atrium HealthAH_FEAFinite Element Analysis in Orthopaedics  
Ametek CSIAMETEK_HEATDesign of a Mechanical Attachment Method for Pipe Heat Tracing System  
ASMLASML_FLEXDamping of Flexure-Mounted System  
ASSA ABLOYASSA_TUBESpring-Tube Automation MachineBest Project Finalist 
CaterpillarCAT_LIFTRedesign of Remotely Enabled Crane Lifting Mechanism for Front End Loader3rd Place1st Place
Charlotte Douglas International AirportCLT_LOAD2Baggage Handling Load Balancing and System Optimization  
Charlotte Pipe and FoundryCP_PARTDesign of a System to Reliably Remove Parting Lines on Sand Molds Used for Pipe Casting Best Video Finalist
DENSODENSO_SJ66Bearing Press Failure on DC Motor Assembly SJ66  
Deere HitachiDH_AGVDesign for Implementation of AGVs in the Deere-Hitachi FactoryBest Project Finalist 
Doosan Portable PowerDOOSAN_TOWERDesign of a Battery Powered Solar Light TowerBest Project Finalist 
Discovery Place Science CenterDP_EXHIBITDesign and Develop an Interactive Knowledge Center for the Natural History Exhibit Space 2nd Place
Duke EnergyDUKE_ETAPBrunswick Battery Calculation Conversions Best Video Finalist
ElectroluxELEC_GASDesign of an Electronic Gas Valve  
ElectroluxELEC_VENTDesign of Restricted Vent Detection for Residential Dryer1st Place 
EPRIEPRI_MAGDesign of a Proof-of-Concept Non-Destructive Testing Device using the Metal Magnetic Memory Method  
EPRIEPRI_SENSORDesign of Manual Spent Fuel Pool NDE Sensor Delivery ToolBest Project Finalist 
EPRIEPRI_WELDSDesign of a Proof-of-Concept Method to Assess Welding Quality using Sound or VibrationBest Project FinalistBest Video Finalist
EPRIEPRI_WIND2Wind Turbine Design Project – Phase 2  
UNC Charlotte ME – MotorsportsFSAE_AEROFSAE Aero  
UNC Charlotte ME – MotorsportsFSAE_CHASSISFSEA Carbon Fiber Chassis Design  
UNC Charlotte ME – MotorsportsFSAE_ELECFSAE Electric Vehicle Design  
Huesker IncHUES_SYSDesign and Fabrication of Raw Material Handling System 3rd Place
Hydromer IncHYDRO_SPRAYDesign of an Automated Spray Coating System for Viscous Coating Solutions  
Kenny’s Components IncKENNY_SEATDesign of a Safer Race Seat Mounting System for 90 Degree Race Seats Best Video Finalist
OerlikonOER_BINDesign Capacity Expansion for Additive Manufacturing Bin Collector SystemBest Project FinalistBest Video Finalist
Orano USAORANO_ACIDOptimization and Partial Demonstration of Oxalic Acid Disssolution SystemBest Project FinalistBest Video Finalist
Siemens EnergySIEM_STUDDesign/Build of a Portable Large Stud Removal and Minor Machining Operations Machine for Steam Turbine Casings  
TC Transcontinental Advance CoatingsTC_COATDevelopment of Precision Measurement Device for Coating Dies Best Video Finalist
UNC Charlotte MEUNCC_ABSORBHierarchical Bioinspired Structures as Potential Energy Absorbers  
UNC Charlotte ECEUNCC_FLOWFPGA Secure Design FlowBest Project Finalist 
UNC Charlotte ECEUNCC_KEYBOARDVirtual Keyboard Based on Vibration Localization  
UNC Charlotte SEUNCC_LAYOUTVisualization and Analytics of Design Configurations and Facility Layouts  
UNC Charlotte ECEUNCC_LEGOLEGO Kit Part Sorting Robot  
UNC Charlotte MEUNCC_TUBEUniversal Manufacturing Apparatus for Carbon Fiber Tube/Airfoils  

Best Video Awards Winners:

Best Project Awards Winners:

2020 Spring Virtual Expo

Welcome to our Spring 2020 Virtual Expo! We regret not being able to meet in person due to the COVID-19 outbreak, but we have tried to create a venue for our first and second semester students to show their work. For First Semester (SD1) students, you will see their posters via a narrated presentation. We are continuing our tradition of having a “People’s Choice” award opportunity for SD 1 students (Voting was completed through a Google poll.) For Second semester (SD2) students, you can watch their project videos. Due to the Covid situation, many of the teams were not able to complete their builds. In addition, the students were asked to leave campus and in some cases, the teams are geographically dispersed. Therefore, the Project Videos were not able to be completed by all of the teams. For the teams that were able to complete, we continued with the project evaluations and award of “Best Project” and “Best Project Video”. We were not able to have industry judges, so the Senior Design Committee evaluated the projects and selected the finalist and winners which you can see at the links below. Award winner links will be live at 2:30pm on May 1, 2020. Given the circumstances, we introduced a new award “Best Project Pivot”. This was for the team that did the best job adjusting to the Covid-19 circumstances to still achieve a great result. Thank you to all of our Industry/Department project supporters and I hope you enjoy the Virtual Expo!

Senior Design 1 Voice Embedded Posters

Welcome to our Spring 2020 Virtual Expo! We regret not being able to meet in person due to the COVID-19 outbreak, but we have tried to create a venue for our first and second semester students to show their work. For First Semester (SD1) students, you will see their posters via a narrated presentation. We are continuing our tradition of having a “People’s Choice” award opportunity for SD 1 students. You can vote for your favorite SD 1 project in a Google poll we set up. Thank you to all of our Industry/Department project supporters and I hope you enjoy the Virtual Expo!

Project SupporterProject Short NameProject Description
Atrium HealthAH_FEAFinite Element Analysis in Orthopaedics
Ametek CSIAMETEK_HEATDesign of a Mechanical Attachment Method for Pipe Heat Tracing System
ASMLASML_FLEXDamping of Flexure-Mounted System
ASSA ABLOYASSA_TUBESpring-Tube Automation Machine
CaterpillarCAT_LIFTRedesign of Remotely Enabled Crane Lifting Mechanism for Front End Loader
Charlotte Douglas International AirportCLT_LOAD2Baggage Handling Load Balancing and System Optimization
Charlotte Pipe and FoundryCP_PARTDesign of a System to Reliably Remove Parting Lines on Sand Molds Used for Pipe Casting
DENSODENSO_SJ66Bearing Press Failure on DC Motor Assembly SJ66
Deere-Hitachi Construction MachineryDH_AGVDesign for Implementation of AGVs in the Deere-Hitachi Factory
Doosan Portable PowerDOOSAN_TOWERDesign of a Battery Powered Solar Light Tower
Discovery Place Science CenterDP_EXHIBITDesign and Develop an Interactive Knowledge Center for the Natural History Exhibit Space
Duke EnergyDUKE_ETAPBrunswick Battery Calculation Conversions
ElectroluxELEC_GASDesign of an Electronic Gas Valve
ElectroluxELEC_VENTDesign of Restricted Vent Detection for Residential Dryer
EPRIEPRI_MAGDesign of a Proof-of-Concept Non-Destructive Testing Device using the Metal Magnetic Memory Method
EPRIEPRI_SENSORDesign of Manual Spent Fuel Pool NDE Sensor Delivery Tool
EPRIEPRI_WELDSDesign of a Proof-of-Concept Method to Assess Welding Quality using Sound or Vibration
EPRIEPRI_WIND2Wind Turbine Design Project – Phase 2
UNC Charlotte MEFSAE_AERO2FSAE Aero
UNC Charlotte MEFSAE_CHASSISFSAE Carbon Fiber Chassis Design
UNC Charlotte MEFSAE_ELECFSAE Electric Vehicle Design
Huesker IncHUES_SYSDesign and Fabrication of Raw Material Handling System
Hydromer IncHYDRO_SPRAYDesign of an Automated Spray Coating System for Viscous Coating Solutions
Kenny’s Components IncKENNY_SEATDesign of a Safer Race Seat Mounting System for 90 Degree Race Seats
OerlikonOER_BINDesign Capacity Expansion for Additive Manufacturing Bin Collector System
Orano USAORANO_ACIDOptimization and Partial Demonstration of Oxalic Acid Disssolution System
Siemens EnergySIEM_STUDDesign/Build of a Portable Large Stud Removal and Minor Machining Operations Machine for Steam Turbine Casings
TC Transcontinental CoatingsTC_COATDevelopment of Precision Measurement Device for Coating Dies
UNC Charlotte MEUNCC_ABSORBHierarchical Bioinspired Structures as Potential Energy Absorbers
UNC Charlotte ECEUNCC_FLOWFPGA Secure Design Flow
UNC Charlotte ECEUNCC_KEYBOARDVirtual Keyboard Based on Vibration Localization
UNC Charlotte SEUNCC_LAYOUTVisualization and Analytics of Design Configurations and Facility Layouts
UNC Charlotte ECEUNCC_LEGOLEGO Kit Part Sorting Robot
UNC Charlotte MEUNCC_TUBEUniversal Manufacturing Apparatus for Carbon Fiber Tube/Airfoils
UNC Charlotte ET Distance Education5eroRISCSecuring the Internet of Things with Zero Risk

Senior Design 2 Project Videos

Welcome to our Spring 2020 Virtual Expo! We regret not being able to meet in person due to the COVID-19 outbreak, but we have tried to create a venue for our first and second semester students to show their work. For Second semester (SD2) students, you can watch their project videos. Due to the Covid situation, many of the teams were not able to complete their builds. In addition, the students were asked to leave campus and in some cases, the teams are geographically dispersed. Therefore, the Project Videos were not able to be completed by all of the teams. For the teams that were able to complete, we continued with the project evaluations and award of “Best Project” and “Best Project Video”. We were not able to have industry judges, so the Senior Design Committee evaluated the projects and selected the finalist and winners which you can see at the links below. Given the circumstances, we introduced a new award “Best Project Pivot”. This was for the team that did the best job adjusting to the Covid-19 circumstances to still achieve a great result. Thank you to all of our Industry/Department project supporters and I hope you enjoy the Virtual Expo!

Project SupporterProject Short NameProject Title
AO SmithAOS_TESTIn-Process Leak Detector System
BakkavorBAK_ENERGYComprehensive Energy Audit and Recommendations for Improvement
UNC Charlotte MEBIO_CRYO2Cryopreservation of Large Volumes of Hepatocytes – Phase 2
Bosch RexrothBOSCH_TOOLDevelop the Expansion of the UNC Charlotte Engineering Toolkit Website
CarrierCARR_MISTDevelopment of Water Mist System for Evaporative Cooling in Chiller Application
CIRCORCIR_PUMPAugmented Cooling For Twin-Screw Pumps
Charlotte Douglas International AirportCLT_LOADBaggage Handling Load Balancing and System Optimization
Corning Optical SolutionsCORN_STRIP2Automation of a Fiber Optic Cable Stripping Operation – Phase 2
Dixon Quick CouplingDIXON_MODModular Plates for Connection of Multiple Hydraulic Couplers
Duke EnergyDUKE_VOLTLoad Profiles of Customer Classes and Feeder Voltage Profile
EPRIEPRI_VACConceptual Design of Vacuum Boxes for Fuel Pool Liner Inspection
Freightliner Custom ChassisFCCC_RAILDesign of Material Handling Fixtures and Equipment for Large Steel Frame Rails
Jim Myers and Sons Inc.JMS_MEGAImproved Design for MEGA-Settler Plate Line Handling Fixtures
Lowe’sLOWES_TESTBurst Pressure Test Apparatus
UNC Charlotte ETLUNA_COMP1NASA Lunabotics Engineering Competition
ORANO_USAORANO_TADOptimization Study for Off-Loading the Shearon Harris Spent Nuclear Fuel Pool using Transportable Aging and Disposal (TAD) Canisters
Polymers Technology CenterPTC_FILLAutomation of Precision Weighing Station
Stallergenes Greer USASGL_LABDesign of an Improved Mycology Lab Process
UNC Charlotte MEUNCC_AEROAerodynamic Development and Dynamic Prediction of a Short Track Race Vehicle
UNC Charlotte ETUNCC_AFRL2AFRL University Design Challenge
UNC Charlotte SEUNCC_RADSRisk Aware Decision Support System for Large Scale Engineering Structures
UNC Charlotte MEUNCC_SAFESafety Glasses Dispensing Machine
UNC Charlotte MEUNCC_SLIDEHigh Speed Slide for Ultra-Precision Machining
UNC Charlotte MEUNCC_TESTSolid Fuel Rocket Motor Test Stand
UNC Charlotte MEUSLI_COMP5NASA University Student Launch Initiative

Peoples Choice Awards Winners

The Spring 2020 Expo was held virtually starting at Noon on April 29, 2020 due to the COVID-19 pandemic. More than 540 students participated. There were 25 Senior Design 2 projects that were able to find a way to showcase their project during Stay At Home order with a project video or poster. In addition, 34 voice embedded posters were created by Senior Design 1 teams that will be completing their projects in December 2020. Award winning projects will be announced on this website at 2:30pm on Friday, May 1, 2020.

A Message from the Director

Dean’s Appreciation Award for Dr. Robert Johnson:

The People’s Choice Award Winner:

The Best Project Pivot Award Winner:

The best project video award winners:

THE best overall project award winners:

2019 Fall Expo

The Fall 2019 Expo was held on December 6 on Halton Arena floor in the Barnhardt Student Activity Center. More than 564 students participated. There were 32 completed projects that were showcased, 21 of which were completed with industry supporters. In addition, 65 posters were displayed for projects that will be completed in May 2020, 44 of them with industry supporters. There were also 9 teams of Civil Engineering students that presented completed projects. Of the completed projects that were presented at the Fall Expo, 10 were picked as finalists for Best Project. These projects were determined from a combination of graded submissions throughout both semesters of the project, as well as recommendations from faculty mentors, grading instructors, and industry supporters. The 10 Best Project finalists were notified on the day of the Expo. During the showcase, these projects were scored by 14 independent judges to determine the best project. The top three projects were recognized at the Expo.

The 10 Best Project Finalists:

CARR_SAS – Analysis of Water Cooled Chiller Test Data for Engineering Insights using SAS

  • Industry Supporter: Carrier
  • Faculty Mentor: Simon Hsiang

CAT_LADD – Redesign of Cab Access System for Front End Loader

  • Industry Supporter: Caterpillar
  • Faculty Mentor: Ashley Spry

HC_MOLD – Universal Silicone Mold and Extractor for Carbon Fiber Tube Production

  • Industry Supporter: Highland Composites
  • Faculty Mentor: Jerry Dahlberg

ORANO_HG – Optimization and Partial Demonstration of a Mercury Treatment Process

  • Industry Supporter: Orano USA
  • Faculty Mentor: Thomas Koch

SEL_MICRO2 – Microgrid-Optimized Resource Management and Coordination

  • Industry Supporter: Schweitzer Engineering Labs
  • Faculty Mentor: Valentina Cecchi, Sukumar Kamalasadan

NIA_PALLET – Automated Pallet Inspection System

  • Industry Supporter: Niagara Bottling
  • Faculty Mentor: Nan BouSaba

UNCC_HYPER – Hypersonic Wind Tunnel

  • Industry Supporter: UNC Charlotte Mechanical Engineering Department
  • Faculty Mentor: Peter Tkacik, Jerry Dahlberg

AH_ORTHO – Orthotic and Prosthetic Data Capture and Analysis

  • Industry Supporter: Atrium Health
  • Faculty Mentor: Nigel Zheng

ASMO_DC – Analysis of Design Tolerancing to Improve Power Window Motor Vibration Performance

  • Industry Supporter: DENSO
  • Faculty Mentor: Gert Goch

CIVIL – Statesville Medical Office – Division 2 Land Development/Environmental Team

  • Industry Supporter: UNC Charlotte Civil Engineering Department
  • Faculty Mentor: David Naylor, William Saunders, Brian Smith
2019 Spring Expo

The Spring 2019 Expo was held on May 6 in Halton Arena in the Barnhardt Student Activity Center. More than 520 students participated. There were 54 completed projects that were showcased, 41 of which were completed with industry supporters. In addition, 33 posters were displayed for projects that will be completed in December 2019, 23 of them with industry supporters. Of the completed projects that were presented at the Fall Expo, 18 were picked as finalists for Best Project. These projects were determined from a combination of graded submissions throughout both semesters of the project, as well as recommendations from faculty mentors, grading instructors, and industry supporters. The 18 Best Project finalists were notified on the day of the Expo. During the showcase, these projects were scored by 10 independent judges to determine the best project. The top three projects were recognized at the Expo. In addition to the Best Project Finalists Awards that were given to the completed projects, a People’s Choice Award was created for the projects to be completed in December. This award was voted on by the public that attended the Expo.

the 18 best project finalists:

CARR_CHILL – Analysis and Mitigation of Measurement and Result Variability in Carrier Air Cooled Chiller Lab

  • Supporter: Carrier UTC
  • Mentor: Jerry Dahlberg, Navid Goudarzi

CLT_BAGS – System Analysis and Simulation of Baggage Handling System to Determine Improvements in the Operation

  • Supporter: Charlotte Douglas International Airport
  • Mentor: Yesim Sireli

COMMS_IOT – IoT Data and Power over Ethernet (PoE) Demonstration Design

  • Supporter: CommScope
  • Mentor: Fareena Saqib, Nan BouSaba

DIV_WASH2 – Design of a Wireless Conductivity and Temperature Sensor for Industrial Dishwashers

  • Supporter: Diversty Inc.
  • Mentor: Kevin Lindsay

DUKE_BLOCK – Blockchain Peer-to-Peer Trading

  • Supporter: Duke Energy
  • Mentor: Umit Cali

DUKE_METR3 – Meter and Device Placement for Duke Distribution Circuits – Phase 3

  • Supporter: Duke Energy
  • Mentor: Valentina Cecchi, Sukumar Kamalasadan

EPRI_DFACE – Monitor Underwater Sediment Collection Behind Dam Face

  • Supporter: EPRI
  • Mentor: Thomas Koch

EPRI_HYPER – Hyperspectral Imaging Pipe Platform

  • Supporter: EPRI
  • Mentor: Umit Cali

​EPRI_POOL – Design of a ROV for Spent Fuel Pool NDE Sensor Delivery

  • Supporter: EPRI
  • Mentor: Amir Ghasemi, Jerry Dahlberg

FONT_MOD – Design of a Modular Scaffolding System

  • Supporter: Fontaine Modification
  • Mentor: Tom Chervenak, Dan Hoch

HUSQ_STEER – Telescope and Tilt Steering Wheel

  • Supporter: Husqvarna
  • Mentor: Jun Xu

NVDA_DETEC – Real-Time Embedded Object Detection and Tracking

  • Supporter: NVIDIA
  • Mentor: Hamed Tabkhi, Nan BouSaba

ORANO_FUEL – Design of Improved Handling Options for Used Nuclear Fuel Canisters

  • Supporter: Orano USA
  • Mentor: Ashley Spry

PCE_COOL – Automation of Cooling System for Analytical Instruments

  • Supporter: Polymers Center of Excellence
  • Mentor: Thomas Koch

STAB_TEST – Gas Spring Pressure Testing Device for DOT Requirements

  • Supporter: Stabilus
  • Mentor: Thomas Koch

STEEL_COVR – Automation of Cover Removal System

  • Supporter: General Steel Drum
  • Mentor: Amir Ghasemi

USLI_COMP4 – NASA University Student Launch Initiative

  • Supporter: NASA and UNC Charlotte
  • Mentor: Jerry Dahlberg

CIVIL – NC Transportation Musuem Improvements

  • Supporter: NC Transportation Museum
  • Mentor: David Naylor
2018 Fall Expo

The Fall 2018 Expo was held on December 7 on Halton Arena floor in the Barnhardt Student Activity Center. More than 440 students participated. There were 24 completed projects that were showcased, 14 of which were completed with industry supporters. In addition, 54 posters were displayed for projects that will be completed in May 2019, 41 of them with industry supporters. Of the completed projects that were presented at the Fall Expo, 10 were picked as finalists for Best Project. These projects were determined from a combination of graded submissions throughout both semesters of the project, as well as recommendations from faculty mentors, grading instructors, and industry supporters. The 10 Best Project finalists were notified on the day of the Expo. During the showcase, these projects were scored by 13 independent judges to determine the best project. The top three projects were recognized at the Expo.

THE 10 BEST PROJECT FINALISTS:

CIVIL – Mount Pleasant Landfill and Development Design and Analysis

  • Supporter: UNC Charlotte / Urban Design Partners
  • Mentor: David Naylor

AMETEK_PM – Optimization of Project Management Process

  • Supporter: Ametek CSI
  • Mentor: Gabriel Zenarosa

AREVA_NGEN – Next Generation Reactor Containment Building Study

  • Supporter: Orano USA (Previously AREVA)
  • Mentor: Thomas Koch

EPRI_SLOSH – Seismic Spent Fuel Storage

  • Supporter: EPRI
  • Mentor: Meg Harkins

HUSQ_BATT – Conversion of a Gas Powered Zero-Turn Mower to Battery Power

  • Supporter: Husqvarna
  • Mentors: Yawo Amengonu, Mihail Cutitaru

HANT_SAFE – Safety Kill Switch Design

  • Supporter: Hantover
  • Mentor: Dan Hoch

NCTM_STEM – Design of a STEM Exhibit of Energy for Rail Propulsion

  • Supporter: NC Transportation Museum / Bosch Community Fund
  • Mentors: Shen-en Chen, Jim Hartman

SIEMENS_DR – Redesign of Product Development Process

  • Supporter: Siemens Energy
  • Mentor: Gary Teng

UNCC_STAIR – Stair Climbing Wheelchair

  • Supporter: UNC Charlotte Mechanical Engineering Department
  • Mentor: Amir Ghasemi

STEEL_DRUM – Drum Cooling Apparatus

  • Supporter: General Steel Drum
  • Mentor: Jerry Dahlberg
2018 Spring Expo

The Spring 2018 Expo was held on May 3 on Halton Arena floor in the Barnhardt Student Activity Center. More than 460 students participated. There were 61 completed projects that were showcased, 45 of which were completed with industry supporters. In addition, 24 posters were displayed for projects that will be completed in December 2018, 14 of them with industry supporters.

Of the completed projects that were presented at the Spring Expo, 12 were picked as finalists for Best Project. These projects were determined from a combination of graded submissions throughout both semesters of the project, as well as recommendations from faculty mentors, grading instructors, and industry supporters. The 12 Best Project finalists were notified on the day of the Expo. During the showcase, these projects were scored by 10 independent judges to determine the best project. The top three projects were recognized at the Expo.

The 12 Best Project Finalists:

USLI_COMP3 – USLI Competition 3

  • Supporter: UNC Charlotte/NASA University Student Launch Initiative (USLI)
  • Mentor(s): Jerry Dahlberg

AREVA_IMP – Alternative Impact Limiter Designs for Used Nuclear Fuel Shipping Casks

  • Supporter: Orano (previously Areva)
  • Mentor(s): Aixi Zhou

EPRI_MAIN2 – A Better Approach to Vegetation Management at Utility Scale PV Plants (Phase 2)

  • Supporter: EPRI
  • Mentor(s): Dan Hoch, Deb Sharer

INTER_TEST – Drum Motor Test Rig

  • Supporter: Interroll
  • Mentor(s): Joshua Tarbutton

BALDOR_WAR – Warehouse Management System Enhancement

  • Supporter: Baldor
  • Mentor(s): Ertunga Ozelkan

UNCC_EMBED – Real-Time Embedded Object Detection and Tracking

  • Supporter: UNC Charlotte Electrical and Computer Engineering Department
  • Mentor(s): Hamid Tabkhi

DINA_SPOOL – Optical Cable Spooling Device

  • Supporter: Dinamic Oil
  • Mentor(s): Joshua Tarbutton

CONT_GROOV – Tire Design Model to Prevent Groove Wander

  • Supporter: Continental Tire
  • Mentor(s): Peter Tkacik

CIVIL – Matthews Land Development Project Division 2 – Land Development/Environmental

  • Supporter: Urban Design Partners
  • Mentor(s): David Naylor, William Saunders

TECM_SOUND – Test Apparatus to Correlate Sound to Force

  • Supporter: Technimark
  • Mentor(s): Maciej Noras

TTI_TEST – Manipulative Effort Test Station Automation

  • Supporter: TTI Floorcare
  • Mentor(s): Tom Chervenak, Dan Hoch

TEC_SPRAY – Automotive High Pressure Spray Test System

  • Supporter: TE Connectivity
  • Mentor(s): Thomas Koch